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Quality & safety

Engineered with precision, delivered globally

Quality and safety are at the core of everything we do, from development to delivery. Backed by certified standards and global in-house production, we deliver reliable, high-performance packaging and storage solutions.

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KTPconTeyor development

Well-conceived from start to finish

We implement our high quality and safety standards consistently - from the initial idea to the finished packaging solution. While our development, production and final inspection of our KTP containers are centralized at our headquarters in Germany to ensure complete control and precision, we are proud to operate internationally with production sites in Poland, Moldova, Türkiye, Germany and Mexico. This global footprint enables us to combine engineering excellence with local responsiveness, ensuring reliable quality and service wherever our customers are.

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Toolmaking department

Precision and perfection

Over the years, we have added an in-house toolmaking department at our headquarters in Bous. This allows us to react to market requirements quickly and flexibly, while ensuring the highest possible quality at all times.

The combination of product development and production gives us the opportunity to produce prototypes and test series for our customers. This way, initial samples can be tested and further optimization requests implemented quickly and easily.

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KTPconTeyor production

Global expertise – consistent quality

At KTPconTeyor, we don’t just develop industrial products - we create smart packaging & storage solutions known for their functionality, durability and industrial safety. Our products help optimize logistics processes across industries worldwide.

With production sites in Germany, Poland, Moldova, Türkiye and Mexico, we combine international reach with consistent standards. By continuously updating our technology and optimizing our manufacturing processes, we ensure efficient, high-quality production and reliable delivery - wherever our customers need us.

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KTPconTeyor Quality Control

Quality and safety – without compromise

Our process and product quality standards are extremely high. All of our products undergo strict test and inspection procedures before they enter come to market.

In our in-house test laboratory, we subject all raw materials and every finished product to a large number of checks in order to guarantee a consistent level of quality.

Top quality

Our products should not only meet the individual customer requirements, but should generally demonstrate high quality. That's why we test for example all of our containers for temperature resistance, environmental influences and mechanical forces that can occur over the course of the product life cycle. In order to make these processes more transparent for our customers and suppliers, we decided to have them certified according to the ISO 9001 standard. We see this standard as the basis for our optimization process with regard to our internal QMS.

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Test laboratory

For quality and safety

Just like development and production, our test laboratory is also located at our location in Saarland/ Germany. In our in-house test laboratory, we subject all raw materials and every finished product to a large number of checks in order to guarantee a consistent level of quality.

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1. Raw material check

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2. Stacking load

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3. Payload

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3. Transport simulation

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5. Collision resistance

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Raw material check

Before our raw materials go into production, they are subjected to tests for elasticity and purity. The scope of the tests ranges from simple descent tests to the determination of mechanical characteristic values by means of a tensile test machine to the use of a DSC device in which the thermal properties of the plastic can be determined.

A testing machine with a force capacity of 150 kN, featuring a horizontal beam, clamps, and a base with the KTP Packaging Solutions logo, situated in a well-lit industrial environment.

Stacking load test (Box compression test)

The Box Compression Test (BCT) determines the maximum load for our containers. Plastic softens as temperatures rise. Therefore we store our containers in our climatic chamber at 50°C for over 24 hours before testing. In this way, we simulate storage in midsummer and at the same time obtain a meaningful surcharge value that meets all requirements.

The heated container is placed in a test press. This press exerts a continuously increasing force on the container from above until it finally breaks. The breaking load value thus indicates which weight acting from above causes the container to break. This procedure is repeated several times to determine an average value that is as exact as possible. The maximum load on our containers is calculated from this average value. Because our containers stand for quality and safety, we calculate this value taking into account a 2-fold safety.

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Payload test (Block storage & high rack)

KTPconTeyor containers are made to be durable and robust. This is why we carry out the payload test as a long-term test. This test is equivalent to long-term storage in block storage or high rack warehouses. For this purpose, the pallets are loaded and inspected over a period of several weeks.

Over time the pallet bends more and more. These values are recorded at certain intervals until no more change can be detected. Then the maximum deflection is reached. After the loads have been removed, we can determine the irreversible deflection. From the results of this test, the permissible payload of our containers is then determined.

A large gray container with equipment on top, surrounded by metal support frames in an industrial setting, with weights secured by red straps.

Transport simulation

We manufacture transport containers that are in use for our customers day after day to transport a wide variety of goods and products. In order to ensure consistent protection of the transported goods, we do not only determine static values for stacking load and payload, but also carry out transport simulations.

We use a vibratory plate to simulate the transport of our containers on the truck. In this way, we receive information about their behavior under dynamic loads during the test.

The top priority is always to deliver the packaged goods safely, securely and undamaged to their destination.

A forklift operator is maneuvering a lift to place a large box on top of a stacked palette in a warehouse.

Collision test

Our products should be robust enough to withstand minor mishaps such as a collision with the forklift or a fall from a certain height. The aim of the collision test is to determine under which parameters, i.e. force and speed, the container gets damaged. For this reason, special tests are carried out for possible damage caused by handling with forklifts.

A lot of damage can be avoided by correct handling. Therefore, we offer handling instructions for our containers, which show the correct handling and reduce the occurrence of possible damage.

Production

Tailored to your product

Once all tests have been completed, from raw material testing to loading and payload tests and transport simulations, there is nothing standing in the way of series production of your container.

Our production is state-of-the-art – manufacturing processes are continuously adapted and optimized. This ensures high-quality and speedy order processing for our customers.

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More about us

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Mission & vision
We exist to maximize space efficiency through smarter packaging and storage. By optimizing nesting and density, we help our customers reduce transport volume, save warehouse space, lower costs and significantly cut CO₂ emissions.
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Innovation
Nestimator® is at the core of how we transform real-world logistics challenges into smart, future-ready packaging and storage solutions.
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Global presence
We are a global company and our Customer Solutions Managers and Storeganizer distributors cover 20+ countries worldwide.

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