The challenge
Our customer asked us to design a packaging solution in which 3 different, extremely sensitive components could be transported as a set.
The solution
Given the size of the parts and the logistic parameters, our design team opted for a handheld injection molded box for the outer shell. To stabilize the parts in the box, our design team opted for foam blocks mirroring the geometry of the parts. Given the sensitive part surface, the team judged that a soft protective textile covering would be needed to safeguard the part quality. Interesting features:
- Foam comb or foam tray fixation options
- XPE crosslinked PE, closed cell foam, anthracite color
- density range from 35 to 100 kg/m3 available
- Self-adhesive & screw secured connection
- In house design & production
- Multi-layer possibility
- Suitable for all HU and combinations with textile and plastic inserts
- LDPE foams available for less demanding applications
The result
Our engineers succeeded to provide the required protection to the parts and as an interesting side effect they even managed to achieve a 200% lineside space saving with this solution.
